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Safe-T-Cable™

SCTE62xx Battery Powered Safe-T-Cable™ Crimp Tools

Introducing Safe-T-Cable™

Approvals & Recognitions

Cable kits, Assemblies, and Ferrules

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Tools, Accessories & Verification Equipment

.062 Safe-T-Cable (Locking Cable)

Installation Practice Guide

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.062 Safe-T-Cable™ (LOCKING CABLE)

An urgent need for a fast reliable fastener security system for the Nuclear Power Industry resulted in the further expansion of Safe-T-Cable™ (Locking Cable) by DMC.  Working with a major contractor to NAVSEA and commercial power organizations, DMC developed and certified a .062 diameter Safe-T-Cable™ for use onboard nuclear submarines, and carriers.  The .062 diameter Safe-T-Cable™ (Locking Cable) was later tested and certified for use by the commercial power producing industry, and other applications are under construction.  The practice of twisting lockwire onto fasteners and threaded assemblies is a tedious task, which requires skill and time.  Lockwire measuring .062 diameter is anything but "user friendly".  Safe-T-Cable™ (Locking Cable) allows maintenance and other operations to be performed in the minimum time, in tight access areas, with limited inspection, and with no rework due to faulty lockwiring.  Also, handling the tool and material for Safe-T-Cable™ (Locking Cable) will not damage special gloves or protective clothing.  .032 and .062 diameter Safe-T-Cable™ (Locking Cable) is recognized and defined in MIL-STD-763 (G Revision).

Construction:  The standard .062 diameter Safe-T-Cable™ (Locking Cable) is 24 inches in length, and measures .062 min./.072 inch max. diameter.  The cable is comprised of 7 strands of 19 wires each for maximum strength and flexibility.  The factory-applied end fitting (square) measures approximately .155 inch across the flats, and the outside diameter of the user applied ferrule (round) measures .150 inch.  the minimum pull-off load of the ferrule after crimping is 280 pounds (per MIL-STD 763).  Product samples, application information, and technical data may be obtained by contacting DMC.

Two application tools are available from DMC, (one manual, and one self contained hydraulic), and two installation kits are also available.

The Manual Application Tool, part number SCT625 (seen below) is set-up with a ratchet-controlled handle that performs the crimp termination on the cable, and another handle on top of the tool that cuts the cable flush with the ferrule.

The Hydraulic Application Tool, part number SCTH625 (not pictured), utilizes a lightweight hand actuated hydraulic pump to develop the force required to crimp and cut the .062 diameter Safe-T-Cable™ (Locking Cable).  The tool crimps and cuts the assembly flush to the ferrule by multiple actuation of a single handle.

Both application tool models feature an easy to use adjustable tension clutch mechanism with a rotary tension wheel, replaceable crimp nose assemblies, and user adjustable crimp depth settings for maximum tool life/performance.  Other accessories offered by DMC include a Torque Verification Block for periodic monitoring of application tool performance, a 100-750 inch-pound torque wrench, and other tool accessories.


.062 Safe-T-Cable™ Tool & Parts Kits

DMC1000-62 Depot Level Support Kit

PARTS LIST

PART NUMBER QUANTITY DESCRIPTION
SCT625 1 .062 Safe-T-Cable™ Tool with 5" Nose Attached
C10-924 500 Safe-T-Cable™ .062 X 24"
SCT-TB2 1 Safe-T-Cable™ Torque Verification Block
SCT62024 4 Safe-T-Cable™ Cut off Blades
91-S 1 Hex Key Set
45-6N 1 Diagonal Cutter
SCT32084 1 Spanner Tool
SCTD011 1 Torque Wrench 100-750 Inch Pound
SCTD012 1 Retaining Ring Pliers

 

DMC1000-629 Intermediate Level Support Kit

PARTS LIST

PART NUMBER QUANTITY DESCRIPTION
SCT629 1 .062 Safe-T-Cable™ Tool with 9" Nose Attached
C10-924 500 Safe-T-Cable™ .062 X 24"
SCT-TB2 1 Safe-T-Cable™ Torque Verification Block
SCT62024 4 Safe-T-Cable™ Cut off Blades
45-6N 1 Diagonal Cutter
SCT32084 1 Spanner Tool
SCTD011 1 Torque Wrench 100-750 Inch Pound
SCTD012 1 Retaining Ring Pliers
4-1190 1 5/64" Hex Wrench
3-1008 1 1/16" Hex Wrench
4-1326 1 3/16" Hex Wrench

Description  Part Number
Safe-T-Cable™ (Locking Cable) Kit1 .062" x 24" 321 Cres
General Purpose Use
C10-924
Safe-T-Cable™ (Locking Cable) Kit1 .062" x 24" Inconel 600
High Temperature and Corrosion Resistant
C09-924
Manual Application Tool with 5" Nose SCT-625
Manual Application Tool with 9" Nose SCT-629
Replacement Nose Assembly for Manual Tool Series SCTN62-X2
Replacement Cut-Off Blade SCT62024
Hydraulic Application Tool with 5" Nose SCTH625
Hydraulic Application Tool with 9" Nose SCTH629
Replacement Nose Assembly for Hydraulic Tool Series SCTHN62-X2
Torque Verification Block SCT-TB2
Torque Wrench 100-750 Inch-Pound SCTD011
Cable Cutter/Gripper 45-6N
1 C10-924 part number applies to one cable assembly, and one ferrule.  If required separately, the following part numbers apply:  A10-924 (Cable Assembly only), F10-09 (Ferrule only).
  • All Cable Kits, Individual Cables, and/or ferrules are supplied 50 per package.
  • All Ferrules supplied 50 per package.
2 Insert Nose Length in place of "X".



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