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Safe-T-Cable®

NewSCTE62xx Battery Powered Safe-T-Cable® Crimp Tools

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.062 Safe-T-Cable® (Locking Cable)

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  Safe-T-Cable® Approvals & Recognitions

SAE:
 
SAE International (Society of Automotive Engineers) maintains and distributes the procurement and detail specifications that control the design, packaging, and performance requirements of Safe-T-Cable®. SAE Specifications are available on-line at www.sae.org, or at the following address:

SAE INTERNATIONAL
400 Commonwealth Drive
Warrendale, OH 15044
(724) 776-4841

The List of Safe-T-Cable® Specifications are the following:

  • AS3509 - Cable, Safety, Kit, Nickel Alloy, UNS N06600
  • AS3510 - Cable, Safety, Kit, Corrosion and Heat Resistant Steel, UNS S32100
  • AS3511 - Cable, Safety, Kit, Corrosion Resistant Steel, UNS S30400 AS4536 Cable, Safety, Kit, Procurement Specification For Requirements and Use
  • AS3618 - Cable, Safety, Ferrule, Elongated, Corrosion and Heat Resistant Steel, UNS S32100
  • AS3619 - Cable, Safety, Ferrule, Elongated, Nickel Alloy, UNS N06600
  • AS3620 - Cable, Safety, Self Looping, Corrosion Resistant and Heat Resistant Steel, UNS S32100
  • AS3621 - Cable, Safety, Self-Looping, Nickel Alloy, UNS N06600
  • AS3655 - Cable, Safety, Kit, Corrosion Resistant Nickel Alloy, UNS N06625

Please contact DMC for further information on SAE Specifications, Publication Status, or Application References.

The Society of British Aerospace Companies:

US Military: 

NASM 33540 (Formerly MIL-STD-33540) Safety Wiring, Safety Cabling, Cotter Pinning, General Practices.

This document is called out in many contracts, drawings, and process manuals. Safe-T-Cable® was included in NASM 33540 in revision 1, 6 Jan, 2003. It is published and controlled by AIA (Aerospace Industries Association) 1250 Eye Street, Washington DC 20005, and can be purchased on-line at the following web address: http://global.ihs.com/?RID=AIA

Technical Manuals, Technical Orders, And MS Specs:

Many Tech Manuals and Tech Orders that are used by the U.S. Military and FMS Organizations to support Aircraft, Aerospace, and Defense Systems have been revised to include Safe-T-Cable®. The technical information that is required to select, install, and maintain the Safe-T-Cable® and Application/Verification Tooling is included. The General Tech Manuals/Tech Orders are the following:

Several Platform Specific TOs and TMs feature instructions and guidelines for Safe-T-Cable®. Consult the publications organization that supports your particular platform, or contact DMC
for further information.

FAA: 

Many FAA Approved 70-XX-XX Standard Documents are published and maintained by major engine, airframe, and component/subsystem manufacturers.

The FAA Approved Manual (supplied by the OEM) on the specific aircraft (or subsystem) will advise the operator/maintainer if Safe-T-Cable® is approved by the OEM on that aircraft/application. If it can not be determined from this, or other documentation, the operator/maintainer should contact the OEM assigned representative, and request information concerning the use of Safe-T-Cable® on that aircraft or subsystem.

  • FAA Classification Letter dated November 23, 1993
  • F.A.R. 43.13  Performance Rules General

NASA:

The National Aeronautical and Space Administration, in cooperation with major contractors have developed several reports and standards involving the testing, selection, use, procurement, and application of Safe-T-Cable®. Two significant NASA funded documents are CR4473 – CONTRACTOR REPORT (Intersel 1992), and JA83-032A Teledyne Brown.

NASA Tech Briefs magazine has also recognized Safe-T-Cable® as a modern Space Program Technology on one or more occasions. Safe-T-Cable® is used on the Space Shuttle main orbiter engines, structure, and payload applications.

NATIONAL STOCK NUMBER LISTING (NSN):

The majority of Safe-T-Cable®Tools and Components that are specified in Military Technical Manuals and Standards are covered by NSNs.  Consult DMC for Details.

SOCIETY OF BRITISH AEROSPACE COMPANIES (SBAC):

JES 138 (Engineering Design Standard) JDS843.02 (Wire Locking Design Standard), AS63236, AS63237, AS63238-9 (Detail Standard).

PRIVATE STANDARDS:

Many prominent companies in the Aerospace Industry have developed In-House Standards and Drawings forSafe-T-Cable®.  Your DMC Customer Service Representative will have information about many of these documents, however, due to strict adherence to copyright regulations, copies of a private standard, in whole or in part, are not available from DMC.

Companies And Organizations Currently Using Safe-T-Cable®
(partial list)

Manufacturers and Government Organizations:
Allison (Rolls Royce)
American Eurocopter
Argo Tech
BAE Systems
Bath Iron Works
Bell Helicopter
BF Goodrich Aerospace
Boeing-Commercial Division
Boeing-Military Division
Boeing-Rocketdyne
Boeing-Sea Launch
Boeing-Space
Bombardier Regionals
Bombardier Shorts
Bombardier Learjet
Caterpillar
Cessna Aircraft
Dallas Airmotive
Dassault Falcon
Dyncorp
Exelon
Federal Aviation Administration (FAA)
GE Aircraft Engines
GE Transportation Systems
GE Power Systems
General Atomic
General Dynamics Electric Boat
General Dynamics
Land Systems
General Services Admin. (U.S. Gov.)
Goodrich Aerospace
Gulfstream Aerospace
Hispano-Suiza
Hamilton Sundstrand
Harris (U.S. Army
Missile Com.)
Helicopter Support, Inc.
Honeywell
(Allied Signal)
Honeywell (Garrett)
Int'l Aero Engines (IAE)
Kaman Aerospace
Kelly Aerospace
Kollsman
L3 Aerospace Corp.
L3 Vertex
Learjet (Bombardier)
Lockheed
Aeronautical Co.
Lockheed Missile
& Space
Lockheed Martin Corp.
Lucas Aerospace
Marine Mechanical
Military
(Air National Guard)
Military (U.S. Army)
Military (U.S. Air Force)
Military (USMC)
Military (NAVAIR)
Military (NAVSEA)
Mitsubishi
Moog
NASA
Newport News Shipbuilding
Northrop Grumman
NOAA
Pall Aeropower
Parker Aerospace
Petroleum Helicopters
Pratt & Whitney (USA)
Pratt & Whitney (Canada)
Progress Energy
Raytheon Aircraft
Raytheon Systems
Rohr Industries
Rolls Royce
SBAC (Scty British
Aero Companies)
Shorts Bros (Bombardier)
Sikorsky Aircraft
SNECMA
Standard Aero
Teledyne Brown Engineering
Turbomeca
U.S. Coast Guard
Williams International
Woodward Governor

Airlines
Air Canada
Air China
Air France
Air New Zealand
Alaska Airlines
American Airlines
ASA
Atlantic Southeast Airlines
Com Air
Continental Airlines
Delta Airlines
FedEX
Frontier Airlines
Icelandair
JetBlue
Lufthansa
Northwest Airlines
Pinnacle Airlines
Southwest Airlines
UPS International
US Airways

DMC STATEMENT ON SAFETY CABLE (Safe-T-Cable®)

Daniels Manufacturing Corporation, “DMC” manufactures and sells safety cable under license by General Electric Aircraft Engines in conformity with Society of Automotive Engineers Standard (SAE) Standard AS4536, AS3509, AS3510 and customer specifications.

The Federal Aviation Administration (FAA) classified safety cable to be a standard part by issuance of a letter on November 23, 1993.  This letter, in its entirety, along with the Federal Aviation Regulations (FAR) of that date referred to therein appears on the DMC Web Site, and in DMC catalogs on safety cable. The third Paragraph of that letter states:

Installation of AS3509, AS3510 and AS3511 safety cable on aircraft is governed by FAR § 43.13, Performance Rules (general).  FAR § 43.13 (a) states in part: “Each person performing maintenance, alteration, or preventative maintenance on an aircraft, engine, propeller, or appliance shall use the methods, techniques and practices prescribed in the current manufacturer’s maintenance manual or Instructions for Continued Airworthiness prepared by its manufacturer, or other methods, techniques, and practices acceptable to the Administrator….”

It is the responsibility of the installer of safety cable to determine where safety cable can or cannot be installed in accordance with FAA regulations, OEM Practice Standards, or Department of Defense (DOD) directives. Where authorization is required, the installer should contact the Equipment OEM for the necessary authorization.

DMC IS NOT LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY NATURE OR KIND RESULTING FROM INSTALLATION OF SAFETY CABLE IN VIOLATION OF FAA, OEM, AND/OR DOD DIRECTIVES AND REGULATIONS.

Safety Cable is a time saving technology.  Please feel free to contact DMC for recommendations concerning the appropriate type of safety cable to be used for installation on authorized applications.




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