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HXE4 BATTERY POWERED CRIMP TOOL
DESCRIPTION
The HXE4 Battery Powered Crimp Tool is a hand held, self-contained crimp tool intended to crimp copper and aluminum cable with DMC "Y" Dies (M22520/5-XX and others).
 Hexagonal crimp dies are available in a variety of combinations having single, double, and even triple cavity design. These dies accommodate most coaxial and shielded connectors and contacts conforming to MIL-PRF-39012, AS39029, and numerous proprietary configurations.
Dies in various crimp patterns are also available for insulated and uninsulated terminal lugs, wire splices and end caps relating to AS7928, MS17143, MS25036, MS25181, MS27429, MS25274, MS20659, M81824, MS21 003 through MS21015, and commercial part numbers. Several power contacts too large for conventional hand tools are also covered by interchangeable dies for the HXE4.
If your application requirement is not already covered by one of our standard dies, our engineering department will be pleased to discuss a design to suit your needs, consult DMC for details.
The HXE4 meets the requirements of RoHS Directive 2002/95/EC.
* This tool is available with an optional pre-tensioned pushrod to hold the product in the crimping position (spring loaded closed) without operator assistance.
FEATURES
- Ergonomic design allows one-handed operation
- Die automatically opens when crimp is complete
- Die can be retracted in mid-cycle to adjust connector
- Head rotates 350 degrees
- Connection point for tool balancing systems
- Red LED to display the current status of the unit
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BUY ONLINE |
CRIMP CAPACITIES
- Max. Crimp Force: 1.5 Tons (13.3 kN)
- Avg. Crimp Time: 2 seconds
- Avg. Crimps per Charge: 150
- Sound Level: 75 db(A) at 1 meter
- Vibration: <8.2 ft/s2 (2.5 m/s2)
- Hydraulic Oil: Shell Tellus® T-15
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SPECIFICATIONS
- Length: 15" (381 mm)
- Width: 2-3/8" (60 mm)
- Depth: 3-1/8" (80 mm)
- Weight (with battery): 3.18 lb (1.4 kg)
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BATTERY (P/N: HD-BATTERY)
• Charging Voltage: 9.6 VDC
• Charging Time: 40 minutes
• 2 batteries included with each new tool |
BATTERY CHARGER
(P/N: HD-110CHARGER)
• Input Voltage: 100-120 VAC, 50-60 Hz
• Output Voltage: 7.2-12 VDC, 3.0 A
• Trickle Charge: 60 mA
• Weight: 1.1 lb (.5 kg) |
MIL-Approved Dies (Qualified to M22520/5) |
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MILITARY P/N |
NATIONAL STOCK NUMBER (N.S.N.) |
"A" CRIMP HEIGHT |
LENGTH |
"B" CRIMP HEIGHT |
LENGTH |
Y200P |
M22520/5-02 |
51 20-01-335-8244 |
.091 |
.090 |
.068 |
.270 |
Y196 |
M22520/5-03 |
5120-01-335-8245 |
.128 |
.325 |
.105 |
.325 |
Y152 |
M22520/5-04 |
5120-01-335-8246 |
.138 |
.090 |
.118 |
.270 |
Y197 |
M22520/5-05 |
5120-01-335-8247 |
.213 |
.325 |
.178 |
.325 |
Y203 |
M22520/5-06 |
5120-01-335-8248 |
.128 |
.094 |
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Y195 |
M22520/5-07 |
5120-01-335-8249 |
.255 |
.325 |
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Y215 |
M22520/5-08 |
5120-01-335-8250 |
.128 |
.375 |
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Y204P |
M22520/5-09 |
5120-01-335-8251 |
.178 |
.400 |
.068 |
.093 |
Y189 |
M22520/5-10 |
5120-01-335-8252 |
.160 |
.400 |
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Y205P |
M22520/5-11 |
5120-01-335-8253 |
.213 |
.400 |
.068 |
.093 |
Y206P |
M22520/5-13 |
5120-01-335-8254 |
.255 |
.400 |
.068 |
.093 |
Y207P |
M22520/5-15 |
5120-01-335-8255 |
.263 |
.400 |
.068 |
.093 |
Y193 |
M22520/5-17 |
5120-01-335-8256 |
.118 |
.375 |
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Y142 |
M22520/5-19 |
5120-01-335-8257 |
.255 |
.400 |
.213 |
.400 |
Y149 |
M22520/5-21 |
5120-01-335-8258 |
.475 |
.400 |
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Y1 45 |
M22520/5-23 |
5120-01-335-8259 |
.384 |
.400 |
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Y110P |
M22520/5-25 |
5120-01-335-8260 |
.429 |
.400 |
.100 |
.120 |
Y151 |
M22520/5-27 |
5120-01-335-8261 |
.532 |
.400 |
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Y109P |
M22520/5-29 |
5120-01-335-8262 |
.324 |
.400 |
.100 |
.120 |
Y150 |
M22520/5-31 |
5120-01-335-8263 |
.501 |
.400 |
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Y136 |
M22520/5-33 |
5120-01-335-8264 |
.343 |
.400 |
.105 |
.400 |
Y137 |
M22520/5-35 |
5120-01-335-8265 |
.324 |
.400 |
.128 |
.400 |
Y138 |
M22520/5-37 |
5120-01-335-8266 |
.314 |
.400 |
.151 |
.400 |
Y139 |
M22520/5-39 |
5120-01-335-8267 |
.309 |
.400 |
.160 |
.400 |
Y140 |
M22520/5-41 |
5120-01-335-8268 |
.290 |
.400 |
.178 |
.400 |
Y141 |
M22520/5-43 |
5120-01-335-8269 |
.268 |
.400 |
.197 |
.400 |
Y143 |
M22520/5-45 |
5120-01-335-8270 |
.231 |
.400 |
.218 |
.400 |
Y144 |
M22520/5-47 |
5120-01-335-8271 |
.359 |
.400 |
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Y146 |
M22520/5-49 |
5120-01-335-8292 |
.401 |
.400 |
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Y147 |
M22520/5-51 |
5120-01-335-8293 |
.431 |
.400 |
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Y1 48 |
M22520/5-53 |
5120-01-335-8294 |
.454 |
.400 |
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Y1 02 |
M22520/5-55 |
5120-01-335-8295 |
.324 |
.400 |
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Y209P |
M22520/5-57 |
5120-01-335-8296 |
.213 |
.400 |
.100 |
.120 |
Y208P |
M22520/5-59 |
5120-01-335-8297 |
.255 |
.400 |
.100 |
.120 |
Y178 |
M22520/5-61 |
51 20-01-335-8298 |
.429 |
.400 |
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Y314P |
M22520/5-63 |
5120-01-335-8299 |
.263 |
.400 |
.091 |
.090 |
Y501 |
M22520/5-100 |
5120-01-335-8300 |
Pre-Insulated Terminal Crimp 26-10 AWG |
Y527 |
M22520/5-101 |
5120-01-335-8301 |
Pre-Insulated Splice Crimp 26-20 AWG |
Y539 |
M22520/5-102 |
5120-01-335-8302 |
Splice Crimp 12-16 AWG |
Y540 |
M22520/5-103 |
5120-01-335-8303 |
Splice Crimp 16-26 AWG |
Non-military dies are available for a range of applications.
Contact DMC for Details.
Adjustable Dies for Terminals & Splices |
COLOR |
SIZE |
P/N |
Red/Blue/Yellow |
26-10 |
Y501 |
Yellow |
12-10 |
Y670 |
Blue |
16-14 |
Y671 |
Red |
22-18 |
Y672 |
Yellow |
26-24 |
Y678 |
Red/Blue |
22-14 |
Y1060 |
Adjustable Crimping Dies accept terminations which conform to AS7928, AS25036 (class 1 and 2) and other military or commercial specifications. |
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