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Open
Frame Crimp Tools
M22520/5-01 (HX4) M22520/10-01
(HX3)
The
DMC HX4 and HX3 series crimp tools feature a system of interchangeable
dies which eliminate the need of separate fixed die crimp tools for
each and every different application. Many maintenance and manufacturing
concerns have standardized on one of these models, thus eliminating
the cost associated with maintaining and calibrating bulky inventories
of single purpose tools.
Tremendous
flexibility and cost advantages exist with this crimping system
due to the wide variety of interchangeable dies which are available
for these tool frames. As new requirements evolve, a new set of
dies is all that's required to meet this demand. A truly modern
concept which will not require major change with time...only simple
additions.
Crimping dies
are snapped into the tool frame and retained in place by internal
spring clips. They may be permanently secured, if desired, by driving
a roll pin into the holes provided.
The tool frames
are equipped with a positive ratchet assembly which controls compete
handle movement in both directions.
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| Hexagonal crimp
dies are available in a variety of combinations having single, double,
and even triple cavity design. These dies accommodate most coaxial
and tri-axial connectors and contacts conforming to MIL-C-39012, MIL-C-39029,
and numerous proprietary configurations. Other designs are available
for coaxial connections requiring different termination techniques.
Dies
in various crimp patterns are also available for insulated and un-insulated
terminal lugs, wire splices and end caps relating to M7928, MS17143,
MS25036, MS25181, MS27429, MS25274, MS20659, M81824, MS21003 through
MS21015, and commercial part numbers. Several power contacts too
large for conventional hand tools are also covered by interchangeable
dies for the standard tool frame (HX4).
|

Typical
Die Set |
| If
your application requirement is not already covered by one of our
standard dies our engineering department will be pleased to discuss
a design to suit your needs. The
HX4 is 11" in length and weighs approximately 21 oz. The HX3
is 9" in length and weighs 11 oz. |
Common
Hex Dies for HX4 and HX23
|
DIE P/N |
DIE CLOSURE DIMENSIONS |
DMC
P/N |
MILITARY
P/N |
NATIONAL STOCK
NO. N.S.N. |
A
HEX. |
LENGTH |
B
HEX. |
LENGTH |
|
HX4 |
M22520/5-01 |
5120-01-335-8575 |
Crimp Tool Frame |
|
HX23 |
N/A |
N/A |
Pneumatic Crimp Tool Frame |
|
HD37 |
N/A |
N/A |
Hydraulic Crimp Tool Frame |
| HXE4 |
N/A |
N/A |
Battery Powered Crimp Tool Frame |
| EHCY |
N/A |
N/A |
Electro-Hydraulic Crimp Tool Frame |
| UDT4 |
N/A |
N/A |
Crimp Tool Frame |
|
Y200P |
M22520/5-02 |
5120-01-335-8244 |
.091 |
.090 |
.068 |
.270 |
|
Y196 |
M22520/5-03 |
5120-01-335-8245 |
.128 |
.325 |
.105 |
.325 |
|
Y152 |
M22520/5-04 |
5120-01-335-8246 |
.138 |
.090 |
.118 |
.270 |
|
Y197 |
M22520/5-05 |
5120-01-335-8247 |
.213 |
.325 |
.178 |
.325 |
|
Y203 |
M22520/5-06 |
5120-01-335-8248 |
.128 |
.094 |
|
|
|
Y195 |
M22520/5-07 |
5120-01-335-8249 |
.255 |
.325 |
|
|
|
Y215 |
M22520/5-08 |
5120-01-335-8250 |
.128 |
.375 |
|
|
|
Y204P |
M22520/5-09 |
5120-01-335-8251 |
.178 |
.400 |
.068 |
.093 |
|
Y189 |
M22520/5-10 |
5120-01-335-8252 |
.160 |
.400 |
|
|
| Y205P |
M22520/5-11 |
5120-01-335-8253 |
.213 |
.400 |
.068 |
.093 |
|
Y206P |
M22520/5-13 |
5120-01-335-8254 |
.255 |
.400 |
.068 |
.093 |
|
Y207P |
M22520/5-15 |
5120-01-335-8255 |
.263 |
.400 |
.068 |
.093 |
|
Y193 |
M22520/5-17 |
5120-01-335-8256 |
.118 |
.375 |
|
|
|
Y142 |
M22520/5-19 |
5120-01-335-8257 |
.255 |
.400 |
.213 |
.400 |
|
Y149 |
M22520/5-21 |
5120-01-335-8258 |
.475 |
.400 |
|
|
|
Y145 |
M22520/5-23 |
5120-01-335-8259 |
.384 |
.400 |
|
|
|
Y110P |
M22520/5-25 |
5120-01-335-8260 |
.429 |
.400 |
.100 |
.120 |
|
Y151 |
M22520/5-27 |
5120-01-335-8261 |
.532 |
.400 |
|
|
|
Y109P |
M22520/5-29 |
5120-01-335-8262 |
.324 |
.400 |
.100 |
.120 |
|
Y150 |
M22520/5-31 |
5120-01-335-8263 |
.501 |
.400 |
|
|
|
Y136 |
M22520/5-33 |
5120-01-335-8264 |
.343 |
.400 |
.105 |
.400 |
|
Y137 |
M22520/5-35 |
5120-01-335-8265 |
.324 |
.400 |
.128 |
.400 |
|
Y138 |
M22520/5-37 |
5120-01-335-8266 |
.314 |
.400 |
.151 |
.400 |
|
Y139 |
M22520/5-39 |
5120-01-335-8267 |
.309 |
.400 |
.160 |
.400 |
|
Y140 |
M22520/5-41 |
5120-01-335-8268 |
.290 |
.400 |
.178 |
.400 |
|
Y141 |
M22520/5-43 |
5120-01-335-8269 |
.268 |
.400 |
.197 |
.400 |
|
Y143 |
M22520/5-45 |
5120-01-335-8270 |
.231 |
.400 |
.218 |
.400 |
|
Y144 |
M22520/5-47 |
5120-01-335-8271 |
.359 |
.400 |
|
|
|
Y146 |
M22520/5-49 |
5120-01-335-8292 |
.401 |
.400 |
|
|
|
Y147 |
M22520/5-51 |
5120-01-335-8293 |
.431 |
.400 |
|
|
|
Y148 |
M22520/5-53 |
5120-01-335-8294 |
.454 |
.400 |
|
|
|
Y102 |
M22520/5-55 |
5120-01-335-8295 |
.324 |
.400 |
|
|
|
Y209P |
M22520/5-57 |
5120-01-335-8296 |
.213 |
.400 |
.100 |
.120 |
|
Y208P |
M22520/5-59 |
5120-01-335-8297 |
.255 |
.400 |
.100 |
.100 |
|
Y178 |
M22520/5-61 |
5120-01-335-8298 |
.429 |
.400 |
|
|
|
Y314P |
M22520/5-63 |
5120-01-335-8299 |
.263 |
.400 |
.091 |
.091 |
|
Y501 |
M22520/5-100 |
5120-01-335-8300 |
Pre-Insulated Terminal Crimp 26-10 AWG |
|
Y527 |
M22520/5-101 |
5120-01-335-8301 |
Pre-Insulated Splice Crimp 26-20 AWG |
|
Y539 |
M22520/5-102 |
5120-01-335-8302 |
Splice Crimp 12-16 AWG |
|
Y540 |
M22520/5-103 |
5120-01-335-8303 |
Splice Crimp 16-26 AWG |
Common Hex
Dies for HX3
|
DIE P/N |
DIE CLOSURE DIMENSIONS |
DMC
P/N |
MILITARY
P/N |
NATIONAL STOCK
NO. N.S.N. |
A
HEX. |
LENGTH |
B
HEX. |
LENGTH |
|
HX3 |
M22520/10-1 |
5120-01-335-8582 |
Crimp Tool Frame |
|
X115S |
M22520/10-2 |
5120-01-335-8304 |
.091 |
.090 |
.068 |
.270 |
|
X103 |
M22520/10-3 |
5120-01-335-8305 |
.255 |
.325 |
|
|
|
X123 |
M22520/10-4 |
5120-01-335-8277 |
.138 |
.090 |
.118 |
.270 |
|
X101 |
M22520/10-5 |
5120-01-335-8278 |
.128 |
.325 |
.105 |
.325 |
|
X125 |
M22520/10-6 |
5120-01-335-8279 |
.160 |
.400 |
|
|
|
X102 |
M22520/10-7 |
5120-01-335-8280 |
.213 |
.325 |
.178 |
.325 |
|
X140 |
M22520/10-8 |
5120-01-335-8281 |
.128 |
.093 |
|
|
|
X129 |
M22520/10-9 |
5120-01-335-8282 |
.118 |
.327 |
|
|
|
X136 |
M22520/10-10 |
5120-01-335-8283 |
.128 |
.375 |
|
|
|
X225 |
M22520/10-11 |
5120-01-335-8284 |
.105 |
.400 |
|
|
|
X118 |
M22520/10-13 |
5120-01-335-8285 |
.128 |
.400 |
|
|
|
X226 |
M22520/10-15 |
5120-01-335-8286 |
.151 |
.400 |
|
|
|
X149 |
M22520/10-17 |
5120-01-335-8287 |
.178 |
.400 |
|
|
|
X147 |
M22520/10-19 |
5120-01-335-8288 |
.197 |
.400 |
|
|
|
X144 |
M22520/10-21 |
5120-01-335-8289 |
.213 |
.400 |
|
|
|
X155 |
M22520/10-23 |
5120-01-335-8290 |
.218 |
.400 |
|
|
|
X156 |
M22520/10-25 |
|
.231 |
.400 |
|
|
|
X187 |
M22520/10-27 |
5120-01-335-8291 |
.255 |
.400 |
|
|
|
X515 |
M22520/10-100 |
5120-01-335-8272 |
Terminal/Splice Crimp 12-10 AWG |
|
X511 |
M22520/10-101 |
5120-01-335-8273 |
Terminal/Splice Crimp 26-14 AWG |
|
X525 |
M22520/10-102 |
5120-01-335-8274 |
Terminal/Splice Crimp 26-24 AWG |
|
X527 |
M22520/10-103 |
5120-01-335-8275 |
Splice Crimp 16-12 AWG |
|
X528 |
M22520/10-104 |
5120-01-335-8276 |
Splice Crimp 26-16 AWG |
|