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ST825
Swaging Tool
 The
Daniels ST825 Swaging Tool is used to swage terminals to flexible aircraft
cable and is built to meet government specifications. The complete tool
consists of a cylinder and yoke assembly that is easily accessible for
quick changing of dies, air hose assembly with a shut off valve and a
single action foot control valve assembly with lubricator and air filter.
All swaging and cutting
dies are made of a hardened steel and are heat treated to withstand high
impact. Each die is marked to indicate the type and size terminal
to be swaged, or cable to be cut.
This rugged tool,
minus the dies, weighs less than 20 pounds. It operated on standard
shop air pressure of 80-100 psi and is designed for hand operation or
can be mounted on a cushion baseplate to facilitate bench use.
this tool is also
offered in the form of a tool kit (P/N DMC99). This kit includes
additional items such as baseplate, gages, cutting and swaging dies and
instruction manual. All in a durable metal carrying case.
The DMC99 Tool Kit
is a custom metal tool kit and carrying case for the ST825 Swaging Tool
and includes additional items such as a baseplate, gages, cutting and
swaging dies and instruction manual. This tool kit meets federal specification
GGG-S-00825A (GSA-FSS), NSN 5130-00-712-4855.
| CROSS
REFERENCE GUIDE |
| To
be used on MIL-W-83420, MIL-W-87131 and specified wires. |
| DMC P/N |
QTY |
TERMINAL
REF. (MIL P/N) |
DESCRIPTION |
CABLE
DIA. |
CROSS
REF.
ATI P/N |
| G689 |
1 |
|
GAGE SET |
|
AT5205G |
| ST825003 |
1 |
|
SPACER |
|
AT520SP-1 |
| ST825SDB-2 |
2 |
MS20663-3 |
SWAGING
DIE |
1/16" |
AT520CDB-2 |
| ST825SDB-3 |
2 |
MS20663-3 |
SWAGING
DIE |
3/32" |
AT520CDB-3 |
| ST825SDB-4 |
2 |
MS20663-4 |
SWAGING
DIE |
1/8" |
AT520CDB-4 |
| ST825SDB-5 |
2 |
MS20663-5 |
SWAGING
DIE |
5/32" |
AT520CDB-5 |
| ST825SDB-6 |
2 |
MS20663-6 |
SWAGING
DIE |
3/16" |
AT520CDB-6 |
| ST825SSB-2-L |
1 |
MS20664-2(L) |
SWAGING
DIE, LEFT |
1/16" |
|
| ST825SSB-2-R |
1 |
MS20664-2(R) |
SWAGING
DIE, RIGHT |
1/16" |
*AT520CSB-2 |
| ST825SSB-3-L |
1 |
MS20644-3(L) |
SWAGING
DIE, LEFT |
3/32" |
|
| ST825SSB-3-R |
1 |
MS20664-3(R) |
SWAGING
DIE, RIGHT |
3/32" |
*AT520CSB-3 |
| ST825SSB-4-L |
1 |
MS20664-4(L) |
SWAGING
DIE, LEFT |
1/8" |
|
| ST825SSB-4-R |
1 |
MS20664-4(R) |
SWAGING
DIE, RIGHT |
1/8" |
*AT520CSB-4 |
| ST825SSB-5-L |
1 |
MS20664-5(L) |
SWAGING
DIE, LEFT |
5/32" |
|
| ST825SSB-5-R |
1 |
MS20664-5(R) |
SWAGING
DIE, RIGHT |
5/32" |
*AT520CSB-5 |
| ST825SSB-6-L |
1 |
MS20664-6(L) |
SWAGING
DIE, LEFT |
3/16" |
|
| ST825SSB-6-R |
1 |
MS20664-6(R) |
SWAGING
DIE, RIGHT |
3/16" |
*AT520CSB-6 |
| ST825SB-2 |
2 |
BA3-2 |
SWAGING
DIE |
1/16" |
AT520CB-2 |
| ST825SB-3 |
2 |
BA3-3 |
SWAGING
DIE |
3/32" |
AT520CB-3 |
| ST825SB-4 |
2 |
BA3-4 |
SWAGING
DIE |
3/32" |
AT520CB-4 |
| ST825SL-2 |
2 |
**-2 |
SWAGING
DIE |
1/16" |
AT520CS-2 |
| ST825SL-3 |
2 |
**-3 |
SWAGING
DIE |
3/32" |
AT520CS-3 |
| ST825SL-4 |
2 |
**-4 |
SWAGING
DIE |
1/8" |
AT520CS-4 |
| ST825SL-5 |
2 |
**-5 |
SWAGING
DIE |
5/32" |
AT520CS-5 |
| ST825SL-6 |
2 |
**-6 |
SWAGING
DIE |
3/16" |
AT520CS-6 |
| ST825SL-7 |
2 |
**-7 (SEE
NOTE) |
SWAGING
DIE |
7/32" |
AT520CS-7 |
| ST825SL-8 |
2 |
**-8 |
SWAGING
DIE |
1/4" |
AT520CS-8 |
| ST825CD-2-1 |
1 |
|
CUTTING
DIE |
1/16" |
AT520CD-2 |
| ST825CD-2-2 |
1 |
|
CUTTING
PUNCH |
1/16" |
AT520CP-2 |
| ST825CD-3-1 |
1 |
|
CUTTING
DIE |
3/32" |
AT520CD-3 |
| ST825CD-3-2 |
1 |
|
CUTTING
PUNCH |
3/32" |
AT520CP-3 |
| ST825CD-4-1 |
1 |
|
CUTTING
DIE |
1/8" |
AT520CD-4 |
| ST825CD-4-2 |
1 |
|
CUTTING
PUNCH |
1/8" |
AT520CP-4 |
| ST825CD-5-1 |
1 |
|
CUTTING
DIE |
5/32" |
AT520CD-5 |
| ST825CD-5-2 |
1 |
|
CUTTING
PUNCH |
5/32" |
AT520CP-5 |
| ST825CD-6-1 |
1 |
|
CUTTING
DIE |
3/16" |
AT520CD-6 |
| ST825CD-6-2 |
1 |
|
CUTTING
PUNCH |
3/16" |
AT520CP-6 |
| ST825CD-7-1 |
1 |
|
CUTTING
DIE |
7/32" |
AT520CD-7 |
| ST825CD-7-2 |
1 |
|
CUTTING
PUNCH |
7/32" |
AT520CP-7 |
| ST825CD-8-1 |
1 |
|
CUTTING
DIE |
1/4" |
AT520CD-8 |
| ST825CD-8-2 |
1 |
|
CUTTING
PUNCH |
1/4" |
AT520CP-8 |
*Sets
only
MS20658, MS20667, MS2160, MS21259
NOTE: Uses the ST825SL-6 die set. |
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