CATALOG
Safe-T-Cable®
 SCTE62xx Battery Powered Safe-T-Cable® Crimp Tools
Introducing Safe-T-Cable®
Approvals & Recognitions
Cable Kits, Assemblies, and Ferrules
Special Applications
Tool and Parts Kits
Tools, Accessories & Verification Equipment
.062 Safe-T-Cable® (Locking Cable)
Installation Practice Guide
SCT Data Sheet
SCTP Data Sheet
SCTR Data Sheet
SCTE62xx Data Sheet
SCTH62xx Data Sheet
M39029 Connector & Contact Cross Reference
EU RoHS Compliance
FAR
Compliance
Facts
Glossary
PDF Catalogs Aircraft Tool Kits
Beta Backshell
Connector Tooling Guide
GSA - SCIT
Safe-T-Cable™
Tensile Test Systems
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If you would like to receive a copy of our catalog on CD or in print, please send an email request to: catalog@dmctools.com. Be sure to include your name, company name and complete address and any particular requests or needs that you may have.
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Tools, Accessories & Verification
Equipment
It's a matter of Choice...
Over 50 years of success in the
design, production, and support of Tooling for high-reliability applications
in the aircraft and aerospace industry is the reason DMC
was included in the development team for
Safe-T-Cable®.
The Tooling, which was initially designed to meet the challenges of
Safe-T-Cable®
installation, has evolved into a product line that is flexible enough
to meet the users exact needs. It's your choice as to which model
and accessories to specify, but always with the understanding that interchangeability,
adjustability, and overall reliability was the basis of each application
tool series.
| BATTERY POWERED TOOL SERIES: |
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 The SCTE62XX Battery Powered Safe-T-Cable® Crimp Tool is a hand held, self-contained crimp tool intended to crimp ferrules, and tension/cut the cable in accordance with the performance requirements of SAE specification AS4536. The application tool installs Safe-T-Cable® kits indentified in SAE specifications AS3509, AS3510 and AS3511.
Click Here for More Information |
| ADJUSTABLE TENSION
HAND TOOL SERIES: |
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The most popular hand operated application
tool for
Safe-T-Cable®
is the SCTR Series Adjustable Tension Tool. The tool features
replaceable noses of various lengths (see chart), and a rotary tension
mechanism which can be adjusted to precise cable tension requirements.
The tension will repeat at the setting which has been set for reliable
Safe-T-Cable®
installations.
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| PRE-SET TENSION
HAND TOOL SERIES: |
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In some factories where control of tool
adjustments are not possible, where the skill level is minimal, or
applications where a single-handed operation of the tool is desirable,
the Pre-Set Series Application Tool may be the best choice.
All tools in this series feature a patented tension mechanism, which
allows single-handed use of the tool (after the cable is threaded
through and into the tool). Multiple actuations of the tool
handle will draw the cable into the tool until all slack is removed
from the cable. When the tool senses the correct tension (pre-set
at the factory), it will shift into the crimp-cut mode, and complete
the installation of the
Safe-T-Cable®
on the next closure of the handle. It's as simple as that.
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| PNEUMATIC APPLICATION
TOOL SERIES: |
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When Ergonomics and production demands
are critical issues, the DMC
SCTP Series Pneumatic Application Tool is a must.
Safe-T-Cable®
is threaded through the fasteners, into the ferrule, and into the
tool in the same fashion as the manual tools, by the push of a button
is all that is necessary to complete the termination. The tool
automatically applies tension (adjustable), crimps and cuts flush
in one actuation of the trigger. These tools operate on standard
shop air pressure, and may be suspended from a load balancer for an
even greater improvement in ergonomics.
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TOOLS, ACCESSORIES
& VERIFICATION EQUIPMENT |
DMC PART
NUMBER |
CABLE DIAMETER |
NOSE LENGTH |
ADJUSTABLE
TENSION
HAND TOOL SERIES |
SCTR203 |
.022 |
3 Inches |
| SCTR207 |
.022 |
7 Inches |
| SCTR323 |
.032 |
3 Inches |
| SCTR327 |
.032 |
7 Inches |
| SCTR403 |
.040 |
3 Inches |
| SCTR407 |
.040 |
7 Inches |
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PRE-SET TENSION
HAND
TOOL SERIES |
SCT203 |
.022 |
3 Inches |
| SCT207 |
.022 |
7 Inches |
| SCT323 |
.032 |
3 Inches |
| SCT327 |
.032 |
7 Inches |
| SCT403 |
.040 |
3 Inches |
| SCT407 |
.040 |
7 Inches |
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ADJUSTABLE |
PRE-SET |
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PNEUMATIC APPLICATION
TOOL SERIES |
SCTRP203 |
SCTP203 |
.022 |
3 Inches |
| SCTPR207 |
SCTP207 |
.022 |
7 Inches |
| SCTRP323 |
SCTP323 |
.032 |
3 Inches |
| SCTPR327 |
SCTP327 |
.032 |
7 Inches |
| SCTPR403 |
SCTP403 |
.040 |
3 Inches |
| SCTPR407 |
SCTP407 |
.040 |
7 Inches |
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BATTERY POWERED APPLICATION
TOOL SERIES |
SCTE625 |
.062 |
5 Inches |
| SCTE629 |
.062 |
9 Inches |
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| REPLACEMENT
NOSES |
SCTN20-3 |
.022 |
3 Inches |
| SCTN20-5 |
.022 |
5 Inches |
| SCTN20-7 |
.022 |
7 Inches |
| SCTN32-3 |
.032 |
3 Inches |
| SCTN32-5 |
.032 |
5 Inches |
| SCTN32-7 |
.032 |
7 Inches |
| SCTN40-3 |
.040 |
3 Inches |
| SCTN40-5 |
.040 |
5 Inches |
| SCTN40-7 |
.040 |
7 Inches |
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TOOL PERFORMANCE
VERIFICATION EQUIPMENT |
SCT-TB1 |
Torque
verification block for .022, .032, and .040
Safe-T-Cable®. |
| SCT-TB1R |
Torque
verification block configured for right-hand reading torque wrenches. |
| SCTD0001 |
Torque
wrench for .022, .032, and .040 Safe-T-Cable®
(20-150 in-lb). |
| SCTD013 |
2
lb push force tester for use with SCT-TB1, and other torque blocks. |
| MPT-250-B-SC |
Motorized
pull tester for testing .022, .032, and .040
Safe-T-Cable® |
| ADVANCED TECHNOLOGY FOR SAFE-T-CABLE® APPLICATION TOOL TESTING: |
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The SCT-TB4 Safe-T-Cable® Electronic Verification Tester is a complete diagnostic center for Safe-T-Cable® application tools. The SCT-TB4 is the first system approach tester for optimum Safe-T-Cable® installation performance. It combines the simple principals of the DMC Safe-T-Cable® Torque Verification Block (SCT-TB1) and the reliable circuitry of the Alphatron “HPT” series digital electronic pull tester.
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This one tester will provide
all the information that previously required two separate testers, and increased consumption
of Safe-T-Cable® for verification of application tools. A single installed cable assembly can first be tested for minimum load – hold (flex limit test), and then be tested to destruct load (optimum tool performance). The SCT-TB4 Tester will also provide applied tension and residual tension data for engineering study and employee training purposes.
The SCT-TB4 tester is designed and packaged to survive in a shop environment, and the self contained, battery powered, design allows the user to perform tests in all areas of the shop and field support activities.
The SCT-TB4 Tester is a cost-effective quality assurance tool in most factory and maintenance applications where Safe-T-Cable® is used.
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- All DMC testers have a built-in calibration test
- SPC compatible
- Traceable to NIST
- Factory calibration
and support
- Rugged design, and custom carry case included
- One sample testing
to the requirements
of AS4536 and other standards
- Improves tool control and calibration operations
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SPECIAL ACCESSORIES AND TOOLS:
DMC extends the capabilities of the
Safe-T-Cable® Product Line by making available
the following accessories and tools:
SCT32084
Spanner Tool is for adjusting all
Safe-T-Cable®
Application Tools (one spanner is supplied with each new tool). |
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SCT32059SA
Nose Extender adds two inches in length. Can
be used with any tool/nose combination. |
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Tension Assembly
Required for conversion of any SCTR Tool from one cable
size to another.
| SCTR20TW-SA |
.022
Dia. |
| SCTR32TW-SA |
.032
Dia. |
| SCTR40TW-SA |
.040
Dia. |
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45-6N
Cutter/Gripper for
Safe-T-Cable®
and Lockwire. |
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