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ABOUT SSL CERTIFICATES
 

M81824/9-01 to -03,
Sizes 26 to 12

 M7928/1-1 to 10 Terminal
(similar splice shown)             
Type:
 Class 1 Insulated Splices
Insulation:
 Heat Shrinkable Polyvinylidene Fluoride
Splice Body & Sleeve:
Copper, ASTM B-280 or B75-68 or B152
Plating:
 Tin, ASTM B-545
Sealing Material:
 Modified Thermoplastic
Max Temp Rating:
 150° C

TOOL SELECTION GUIDE**
SPLICE SPECS
DMC TOOL/DIE OPTION
AWG
WIRE SIZE
mm
MULTIPLE CONDUCTORS CMA RANGE
SLEEVE COLOR
TERMINAL / SPLICE PART NUMBER
GMT SERIES*
HX4 SERIES*
HX3 SERIES*
HX4 SERIES
#26-20 0.15-0.61 304-1510 Red M81824/9- 1 GMT232 Y540 Die X528 Die Y516 Die
#20-16 0.39-1.34 779-2680 Blue M81824/9- 2 GMT232 Y540 Die X528 Die Y516 Die
#16-12 0.95-3.37 1900-6755 Yellow M81824/9- 3 GMT232 Y539 Die X527 Die Y516 Die
*MIL APPROVED.
**If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

SPLICE MANUFACTURERS' PART NUMBER
SPLICE SPECS
SPLICE MANUFCTURERS' SPLICE #
AWG
SLEEVE COLOR
TERMINAL / SPLICE PART NUMBER
BURNDY
HOLLINGS-
WORTH
MOLEX
PANDUIT
THOMAS & BETTS
TYCO ELEC
(RAYCHEM)
SUMITOMO
#26-20 Red M81824/9- 1 -- -- -- -- -- D-436-0115 --
#20-16 Blue M81824/9- 2 -- -- -- -- -- D-436-42 --
#16-12 Yellow M81824/9- 3 -- -- -- -- -- D-436-43 --
NOTE: Component manufactures’ and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

TOOLS AND DIES FOR CRIMPING TERMINALS AND SPLICES

DMC has several die configurations for crimping terminals and splices. AWG size is one determining factor, but each die configuration has a designated tool series. The hand tool is the basis of each tool series and suitable for the low volume of prototype or repair work. For higher volume production and intermediate/depot maintenance, a tool series might include pneumatic tools, hydraulic tools, battery hydraulic tools, or electric hydraulic tools.

NOTE: If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

HX4 TOOL SERIES OPTIONS FOR Y-DIES
HX4 HX4 Hand Crimp Tool
UDT4 UDT4 Upside Down Hand Crimp Tool
HXE4B HXE4B Battery Hydraulic Crimp Tool
HX23 HX23 Pneumatic Crimp Tool

HX3 TOOL SERIES OPTIONS FOR X-DIES
HX3 HX3 Hand Crimp Tool
PHX3 PHX3 Pneumatic Crimp Tool

GMT TOOL SERIES OPTIONS
GMT232 GMTxxx Hand Crimp Tool
GMTEB GMTExxxB Battery Hydraulic Crimp Tool
GMTE-R GMTExxx-R Remote Head Battery Hydraulic Crimp Tool