One-Step Banding Tool System For
M85049/128-3, /128-4, /128-7 & /128-8 Bands
 The One-Step Band Application Tools are built to SAE AS81306/1 specifications and designed to install M85049/128-3, M85049/128-4, M85049/128-7, and M85049/128-8 “stamped buckle” bands. These tools are constructed to survive the demands of production and maintenance use, and remain precisely adjusted to provide a quality band termination.
The tension-lock system gives the operator a positive indication when the precise tension has been applied. The cut-off handle easily cuts, bends, and locks the shield band in one step.
FOR TOOL PROCEDURES, CLICK HERE
DBS-2100 .250 Wide Band Application Tool
(M81306/1A):
 Size and Weight: 6.71" x 6.75" x .92",
1.02 lbs.- Tension Range: 145–155 lbs.
- Cut-off blades are replaceable with:
Blade Replacement Kit: DBS-2100-BRK
DBS-2200 .125 Wide Mini-Band Application Tool
(M81306/1B):
- Size and Weight: 6.71" x 6.75" x .92",
1.02 lbs.
- Tension Range: 75–85 lbs.
- Cut-off blades are replaceable with:
Blade Replacement Kit: DBS-2200-BRK
VERIFICATION OF ONE-STEP EMI/RFI BAND TOOLS
M81306/1C & M81306/1D
Field Verification Inspection Gages are available to check the tension of the DMC One-Step Band Tools. These gages have a precise compression mechanism which has a sequence of indicators to verify that the applied tension is within the specified range for the band which is being applied. It is recommended to check the tension periodically, and if it needs adjustment, the instructions and accessories are provided by DMC for that purpose. The .250 width band tool (DBS-2100 Series) requires the DBS-CG7 (M81306/1C) gage, and the .125 width band tool (DBS-2200 Series) requires the DBS-CG8 (M81306/1D) gage.
 DMC also offers an Electronic Calibration Instrument for Calibration Laboratory operations. The DBS-CG4D Electronic Calibration Instrument will allow the operator to gage the exact tension produced by the tool, and therefore, one instrument can be used with either the .250 band width tool, or the .125 band width tool. This instrument is calibrated by DMC, and traceable to NIST.
Use verification equipment in accordance with DMC instructions DBS-CG7-DS, DBS-CG8-DS or DBS-CG4D-DS.
The DMC2058A One-Step Band Installation Kit
The DMC2058A is an all inclusive One-step Band Installation Kit. It provides your service technicians with both the DBS-2100 (M81306/1A) .250” Wide Band Application Tool and the DBS-2200 (M81306/1B) .125” Wide Mini-Band Application Tool, along with stamped buckle bands, and all accessories needed to terminate bands.
Also included are all calibration, support accessories, and illustrated operating instructions for all the tooling included. 
The DMC2058A kit is equipped to install all M85049/128-3,-4 (.250 Wide) and M85049/128-7, -8 (.125 Wide) stamped EMI/RFI shield bands.
DMC2058A Contents:
- DBS-2102 (M81306/1-01)
- DBS-2202 (M81306/1-02)
- DBS-128-3 (10 Pcs)
- DBS-128-7 (10 Pcs)
AS85049/128 TOOL
IDENTIFICATION CHART |
TOOL P/N |
DESCRIPTION |
WIDTH |
DMC P/N |
APPLICATION |
| M81306/1-01 |
Set: One-Step Tool, Gage, and Tension Key |
.250 |
DBS-2102 |
M85049/128-3 & -4 |
| M81306/1-02 |
Set: One-Step Tool, Gage, and Tension Key |
.125 |
DBS-2202 |
M85049/128-7 & -8 |
| M81036/1A |
One-Step Band Tool |
.250 |
DBS-2100 |
M85049/128-3 & -4 |
| M81036/1B |
One-Step Band Tool |
.125 |
DBS-2200 |
M85049/128-7 & -8 |
| M81036/1C |
Verification Inspection Gage |
.250 |
DBS-CG5 |
DBS-2100 |
| M81036/1D |
Verification Inspection Gage |
.125 |
DBS-CG6 |
DBS-2200 |
| M81036/1E |
Tension Adjustment Key |
.125 & .250 |
DBS-2100-32 |
DBS-2100 &
DBS-2200 |
AS85049/128 BAND IDENTIFICATION CHART |
BAND MIL P/N |
CONFIGURATION |
WIDTH |
DMC P/N |
TERMINATE WITH |
| M85049/128-3 |
Stamped Buckle, Flat, .250 wide x 14.25" long |
.250 |
DBS-128-3 |
One-Step Only |
| M85049/128-4 |
Stamped Buckle, Pre-Coiled, .250 wide x 14.25" long |
.250 |
DBS-128-4 |
One-Step Only |
| M85049/128-7 |
Stamped Buckle, Flat, .125 wide x 8.52" long |
.125 |
DBS-128-7 |
One-Step Only |
| M85049/128-8 |
Stamped Buckle, Pre-Coiled, .125 wide x 8.52" long |
.125 |
DBS-128-8 |
One-Step Only |
ONE-STEP APPLICATION TOOLS, ACCESSORIES AND COMPONENTS |
.250 Width Band Tools |
DBS-2100 |
Hand Operated Band Tool (M81306/1A) |
DBS-2102 |
Hand Operated Band Tool Set includes DBS-2100, DBS-2100-32, DBS-CG7 (M81306/1-01) |
DBS-2100-32 |
Tension Adjustment Key (M81306/1E) |
DBS-2100-SB |
Replacement Stationary Blade for .250 Band Tools |
DBS-2100-MB |
Replacement Movable Blade for .250 Band Tools |
.125 Width Mini-Band Tools |
DBS-2200 |
Hand Operated Mini Band Tool (M81306/1B) |
DBS-2202 |
Hand Operated Mini Band Tool Set includes DBS-2200, DBS-2100-32, DBS-CG8 (M81306/1-02) |
DBS-2100-32 |
Tension Adjustment Key (M81306/1E) |
DBS-2200-SB |
Replacement Stationary Blade for .125 Band Tools |
DBS-2200-MB |
Replacement Movable Blade for .125 Band Tools |
Tool Calibration Instrumentation |
DBS-CG4D |
Laboratory Verification Instrument (Electronic) for DBS-2100 & DBS-2200 series band tools |
DBS-CG7 |
Field Verification Inspection Gage for DBS-2100, M81306/1C |
DBS-CG8 |
Field Verification Inspection Gage for DBS-2200, M81306/1D |
Banding Application Kits |
| DMC2058A |
.125 & .250 Banding Tool Kit with stamped buckle bands |
Bands & Split Rings |
DBS-128-3 |
M85049/128-3 .2501 wide x 14.25" long EMI/RFI Band (Stamped Buckle, Flat) |
DBS-128-4 |
M85049/128-4 .2501 wide x 14.25" long EMI/RFI Band (Stamped Buckle, Pre-Coiled) |
DBS-128-7 |
M85049/128-7 .1253 wide x 8.52" long EMI/RFI Band (Stamped Buckle, Flat) |
DBS-128-8 |
M85049/128-8 .1253 wide x 8.52" long EMI/RFI Band (Stamped Buckle, Pre-Coiled) |
4-1376* |
.500 Dia. Split Ring Set (M85049/93-08) |
 |
4-1377* |
.750 Dia. Split Ring Set (M85049/93-12) |
4-1378* |
1.00 Dia. Split Ring Set (M85049/93-16) |
4-1379* |
1.50 Dia. Split Ring Set (M85049/93-24) |
DBS-BR1 |
Band Removal Tool |
1 - Actual width .245
3 - Actual width .115
*Other diameters avaialble - Consult DMC for details |
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