HXE4B and HXE4AB

Battery Powered Open Frame Crimp Tool - 1.5 Ton

 

The HXE4B and HXE4AB are battery powered crimp tools that are handheld, self-contained tools intended to crimp copper and aluminum cable #26 to #10 AWG with DMC "Y" Dies (M22520/5-XX and others).

 

The HXE4AB tool is equipped with a pre-tensioned pushrod to hold the product in the crimping position (spring-loaded closed) without operator assistance.

 

Dies in various crimp patterns are also available for insulated and uninsulated terminal lugs, wire splices and end caps relating to AS7928, MS17143, MS25036, MS25181, MS27429, MS25274, MS20659, M81824, MS21003 through MS21015, and commercial part numbers. Several power contacts too large for conventional hand tools are also covered by interchangeable dies for the HXE4B and HXE4AB.

 

Hexagonal crimp dies are available in a variety of combinations having single, double, and even triple cavity design. These dies accommodate most coaxial and shielded connectors and contacts conforming to MILPRF-39012, AS39029, and numerous proprietary configurations.

 

The manual hand tool version is the HX4.

 

There are also two pneumatic powered options: the HX23 and the HX33.

EMC3300

Electromechanical Crimp Tool

 

DMC’s EMC3300 offers a safe and convenient solution for repetitive crimping contacts/terminals onto copper and aluminum cable #26 to #10 AWG. The tool is lightweight (2.1 lbs) and allows users to complete 250 crimps per charge and provides enough force to be used on a variety of applications including Coax Hex Crimping, Open Barrel Contact Crimping, Insulated and Uninsulated Terminals, Wire Caps, and Splices.

 

EMC3300 Benefits Include:

  • 90% Hand force reduction
  • Compact and lightweight housing
  • 65% Faster crimping cycle versus ratcheting tool
  • Dozens of interchangeable dies
  • Custom-engineered dies available

Common Dies for HX4, HXE4B, HXE4AB, HX23 & HX33

Die Part Number

Die Closure Dimensions

MILITARY P/NDMC P/NNSNA. HEXLENGTHB. HEXLENGTHMILITARY GAGE P/NDMC GAGE P/N
M22520/5-02Y200P5120-01-335-8244.091.090.068.270M22520/6-030G207
M22520/5-03Y1965120-01-335-8245.128.325.105.325M22520/6-001G150
M22520/5-04Y1525120-01-335-8246.138.090.118.270M22520/6-002G186
M22520/5-05Y1975120-01-335-8247.213.325.178.325M22520/6-006G185
M22520/5-06Y2035120-01-335-8248.128.094  M22520/6-003G155
M22520/5-07Y1955120-01-335-8249.255.325  M22520/6-011G170
M22520/5-08Y2155120-01-335-8250.128.375  M22520/6-003G155
M22520/5-09Y204P5120-01-335-8251.178.400.068.093M22520/6-006G185
M22520/5-10Y1895120-01-335-8252.160.400  M22520/6-005G188
M22520/5-11Y205P5120-01-335-8253.213.400.068.093M22520/6-008G180
M22520/5-13Y206P5120-01-335-8254.255.400.068.093M22520/6-011G170
M22520/5-15Y207P5120-01-335-8255.263.400.068.093M22520/6-012G192
M22520/5-17Y1935120-01-335-8256.118.375  M22520/6-002G186
M22520/5-19Y1425120-01-335-8257.255.400.213.400M22520/6-008G180
M22520/5-21Y1495120-01-335-8258.475.400  M22520/6-025G203
M22520/5-23Y1455120-01-335-8259.384.400  M22520/6-020G199
M22520/5-25Y110P5120-01-335-8260.429.400.100.120M22520/6-031G208
M22520/5-27Y1515120-01-335-8261.532.400  M22520/6-027G205
M22520/5-29Y109P5120-01-335-8262.324.400.100.120M22520/6-031G208
M22520/5-31Y1505120-01-335-8263.501.400  M22520/6-026G204
M22520/5-33Y1365120-01-335-8264.343.400.105.400M22520/6-018G175
M22520/5-35Y1375120-01-335-8265.324.400.128.400M22520/6-017G197
M22520/5-37Y1385120-01-335-8266.314.400.151.400M22520/6-016G196
M22520/5-39Y1395120-01-335-8267.309.400.160.400M22520/6-015G195
M22520/5-41Y1405120-01-335-8268.290.400.178.400M22520/6-014G194
M22520/5-43Y1415120-01-335-8269.268.400.197.400M22520/6-013G193
M22520/5-45Y1435120-01-335-8270.231.400.218.400M22520/6-009G190
M22520/5-47Y1445120-01-335-8271.359.400  M22520/6-019G198
M22520/5-49Y1465120-01-335-8292.401.400  M22520/6-021G200
M22520/5-51Y1475120-01-335-8293.431.400  M22520/6-023G201
M22520/5-53Y1485120-01-335-8294.454.400  M22520/6-024G202
M22520/5-55Y1025120-01-335-8295.324.400  M22520/6-017G197
M22520/5-57Y209P5120-01-335-8296.213.400.100.120M22520/6-031G208
M22520/5-59Y208P5120-01-335-8297.255.400.100.120M22520/6-031G208
M22520/5-61Y1785120-01-335-8298.429.400  M22520/6-022G165
M22520/5-63Y314P5120-01-335-8299.263.400.091.091  
M22520/5-100Y5015120-01-335-8300Pre-Insulated Terminal Crimp 26-10 AWG     
M22520/5-101Y5275120-01-335-8301Pre-Insulated Splice Crimp 26-20 AWG     
M22520/5-102Y5395120-01-335-8302Splice Crimp 12-16 AWG     
M22520/5-103Y5405120-01-335-8303Splice Crimp 16-26 AWG     
M22520/5-104Y692       
M22520/5-105Y6315120-01-361-9554.218.307   G465
M22520/5-106*Y1115 Adjustable Insulation Terminal Crimp for Red 18-22 AWG    G1369
M22520/5-107*Y1116 Adjustable Insulation Terminal Crimp for Blue 14-16 AWG     
M22520/5-108*Y1117 Adjustable Insulation Terminal Crimp for Yellow 10-12 AWG     

*QPL is progress

* Additional dies available, consult DMC

Common Dies for EMC3300

MC P/NA. CAVITYA. LENGTHB. CAVITYB. LENGTHC. CAVITYC.LENGTHD. CAVITYD. LENGTHAPPLICATIONDMC GAGE P/N
EMC-101D.072 .089 .116 .142 W, R, B, Y Insulated Spare Wire CapsA. G818, B. G819, C. G820, D. G821
EMC-102D.082 .096 .132   R, B, Y Insulated Terminals (TE58423-1)A.B.C. G931
EMC-102DL.082 .096 .132   Same as EMC-102D plus LocatorA.B.C. G931
EMC-105D.079 .092 .124   EQUIV. TO DCT4-105None
EMC-106D.042 SQ.090.128.400.178.400  .042 sq, .128 hex, .178 hexA. None, B. G1212, C. G1222
EMC-108D.068.095.213.400.255.400  .068 sq, .213 hex, .255 hexA. G1287, B. G1257, C. G1188
EMC-117D.128.500.178.500.213.500.255.500.128 hex, .178 hex, .213 hex, .255 hex (AMPHENOL SOCAPEX SX660-0062)A. G1212, B. G1222, C. G1257, D. G1188
EMC-124D.178.400.128.400.068.093   A. G1222, B. G1212, C. G1287
EMC-129D.028 GAGE .047 GAGE .068 GAGE   M81824/1-X splices (comparable to M22520/37-01, GMT 232)G411
EMC3300-197        Equivalent to TE 2063030-1None
EMC-199D.062/.067 GAGE.236.084/.089 GAGE.236.110-.115 GAGE.236  Equivalent to T & B ERG4002None
EMC-200D        Equivalent to TE 58628-2A. G1362, B. G1363, C. G1364
EMC-203D        Equivalent to TE 59824-1None
EMC-204D.095 GAGE.250.100 GAGE.250    Equivalent to TE 58630-1 tool for ULTRA-FAST 12-10 TerminalsA. G1146, B. G1189
EMC-209D        Equivalent to TE 217212-1None
EMC-210D        Equivalent to T &B ERG4004None
EMC3300-212        Equivalent to Molex 91528-1None
EMC3300-213        Equivalent to Molex 91504-1None
EMC-277D.114-.120.215.148-.154.215.030-.050.215.075-.095.215Equivalent to GMT277A.B.C.D G713
EMC-1005D.049 .057 .079   Uninsulated Terminals 10-22 AWG (Equiv to GMT1005, comparable to TE49935)A. G739, B. G740, C. G741
EMC-1006D.054 .062 .086   High Temp Uninsulated Terminals 10-22AWG (Equiv to GMT1006, comparable to TE46447)A. G327, B. G328, C. G329

* Additional dies available, consult DMC