Open Frame Crimp Tools

M22520/5-01 (HX4) & M22520/10-01 (HX3)

 

The DMC HX4 and HX3 series crimp tools feature a system of interchangeable dies which eliminate the need of separate fixed die crimp tools for each and every different application. Many maintenance and manufacturing concerns have standardized on one of these models, thus eliminating the cost associated with maintaining and calibrating bulky inventories of single purpose tools.

 

The crimping dies snap into the tool frame and are retained in place by internal spring clips. They may be permanently secured, if desired, by driving a roll pin into the holes provided.

 

The tool frames are equipped with a positive ratchet assembly which controls complete handle movement in both directions.

 

Dies are available in a variety of combinations having single, double, and even triple cavity design. These dies accommodate most coaxial and biaxial connectors and contacts conforming to MIL-C-39012, MIL-C-39029, and numerous proprietary configurations. Other designs are available for varying termination techniques.

 

Dies in various crimp patterns are also available for insulated and uninsulated terminal lugs, wire splices and end caps relating to M7928, MS17143, MS25036, MS25181, MS27429, MS25274, MS20659, M81824, MS21003 through MS21015, and commercial part numbers. Several power contacts too large for conventional hand tools are also covered by interchangeable dies for the standard tool frame (HX4).

Bench Press Style Open Frame Crimp Tools

 

The UDT4 & UDT3 tools have the die frame opening on the opposite side of the tool frame from the HX4 & HX3 so the tool can be used as a portable bench top press or as a hand tool. The tool frames are equipped with the same positive ratchet assembly and accept the same “Y” and “X” series dies. When used as a bench top press, the operator gains a greater mechanical advantage, thereby reducing operator fatigue.

Common Dies for HX4, HXE4B, HX23 & HD37

Die Part Number

Die Closure Dimensions

MILITARY P/N DMC P/N NSN A. HEX LENGTH B. HEX LENGTH MILITARY GAGE P/N DMC GAGE P/N
M22520/5-02 Y200P 5120-01-335-8244 .091 .090 .068 .270 M22520/6-030 G207
M22520/5-03 Y196 5120-01-335-8245 .128 .325 .105 .325 M22520/6-001 G150
M22520/5-04 Y152 5120-01-335-8246 .138 .090 .118 .270 M22520/6-002 G186
M22520/5-05 Y197 5120-01-335-8247 .213 .325 .178 .325 M22520/6-006 G185
M22520/5-06 Y203 5120-01-335-8248 .128 .094     M22520/6-003 G155
M22520/5-07 Y195 5120-01-335-8249 .255 .325     M22520/6-011 G170
M22520/5-08 Y215 5120-01-335-8250 .128 .375     M22520/6-003 G155
M22520/5-09 Y204P 5120-01-335-8251 .178 .400 .068 .093 M22520/6-006 G185
M22520/5-10 Y189 5120-01-335-8252 .160 .400     M22520/6-005 G188
M22520/5-11 Y205P 5120-01-335-8253 .213 .400 .068 .093 M22520/6-008 G180
M22520/5-13 Y206P 5120-01-335-8254 .255 .400 .068 .093 M22520/6-011 G170
M22520/5-15 Y207P 5120-01-335-8255 .263 .400 .068 .093 M22520/6-012 G192
M22520/5-17 Y193 5120-01-335-8256 .118 .375     M22520/6-002 G186
M22520/5-19 Y142 5120-01-335-8257 .255 .400 .213 .400 M22520/6-008 G180
M22520/5-21 Y149 5120-01-335-8258 .475 .400     M22520/6-025 G203
M22520/5-23 Y145 5120-01-335-8259 .384 .400     M22520/6-020 G199
M22520/5-25 Y110P 5120-01-335-8260 .429 .400 .100 .120 M22520/6-031 G208
M22520/5-27 Y151 5120-01-335-8261 .532 .400     M22520/6-027 G205
M22520/5-29 Y109P 5120-01-335-8262 .324 .400 .100 .120 M22520/6-031 G208
M22520/5-31 Y150 5120-01-335-8263 .501 .400     M22520/6-026 G204
M22520/5-33 Y136 5120-01-335-8264 .343 .400 .105 .400 M22520/6-018 G175
M22520/5-35 Y137 5120-01-335-8265 .324 .400 .128 .400 M22520/6-017 G197
M22520/5-37 Y138 5120-01-335-8266 .314 .400 .151 .400 M22520/6-016 G196
M22520/5-39 Y139 5120-01-335-8267 .309 .400 .160 .400 M22520/6-015 G195
M22520/5-41 Y140 5120-01-335-8268 .290 .400 .178 .400 M22520/6-014 G194
M22520/5-43 Y141 5120-01-335-8269 .268 .400 .197 .400 M22520/6-013 G193
M22520/5-45 Y143 5120-01-335-8270 .231 .400 .218 .400 M22520/6-009 G190
M22520/5-47 Y144 5120-01-335-8271 .359 .400     M22520/6-019 G198
M22520/5-49 Y146 5120-01-335-8292 .401 .400     M22520/6-021 G200
M22520/5-51 Y147 5120-01-335-8293 .431 .400     M22520/6-023 G201
M22520/5-53 Y148 5120-01-335-8294 .454 .400     M22520/6-024 G202
M22520/5-55 Y102 5120-01-335-8295 .324 .400     M22520/6-017 G197
M22520/5-57 Y209P 5120-01-335-8296 .213 .400 .100 .120 M22520/6-031 G208
M22520/5-59 Y208P 5120-01-335-8297 .255 .400 .100 .120 M22520/6-031 G208
M22520/5-61 Y178 5120-01-335-8298 .429 .400     M22520/6-022 G165
M22520/5-63 Y314P 5120-01-335-8299 .263 .400 .091 .091    
M22520/5-100 Y501 5120-01-335-8300 Pre-Insulated Terminal Crimp 26-10 AWG          
M22520/5-101 Y527 5120-01-335-8301 Pre-Insulated Splice Crimp 26-20 AWG          
M22520/5-102 Y539 5120-01-335-8302 Splice Crimp 12-16 AWG          
M22520/5-103 Y540 5120-01-335-8303 Splice Crimp 16-26 AWG          
M22520/5-104 Y692              
M22520/5-105 Y631 5120-01-361-9554 .218 .307       G465
M22520/5-106* Y1115   Adjustable Insulation Terminal Crimp for Red 18-22 AWG         G1369
M22520/5-107* Y1116   Adjustable Insulation Terminal Crimp for Blue 14-16 AWG          
M22520/5-108* Y1117   Adjustable Insulation Terminal Crimp for Yellow 10-12 AWG          

*QPL is progress

* Additional dies available, consult DMC

Common Dies for HX3

Die Part Number

Die Closure Dimensions

MILITARY P/N DMC P/N NSN A. HEX LENGTH B. HEX LENGTH
M22520/10-02 X115S 5120-01-335-8304 .091 .090 .068 .270
M22520/10-03 X103 5120-01-335-8305 .255 .325    
M22520/10-04 X123 5120-01-335-8277 .138 .090 .118 .270
M22520/10-05 X101 5120-01-335-8278 .128 .325 .105 .325
M22520/10-06 X125 5120-01-335-8279 .160 .400    
M22520/10-07 X102 5120-01-335-8280 .213 .325 .178 .325
M22520/10-08 X140 5120-01-335-8281 .128 .093    
M22520/10-09 X129 5120-01-335-8282 .118 .327    
M22520/10-10 X136 5120-01-335-8283 .128 .375    
M22520/10-11 X225 5120-01-335-8284 .105 .400    
M22520/10-13 X118 5120-01-335-8285 .128 .400    
M22520/10-15 X226 5120-01-335-8286 .161 .400    
M22520/10-17 X149 5120-01-335-8287 .178 .400    
M22520/10-19 X147 5120-01-335-8288 .197 .400    
M22520/10-21 X144 5120-01-335-8289 .213 .400    
M22520/10-23 X155 5120-01-335-8290 .218 .400    
M22520/10-25 X156   .231 .400    
M22520/10-27 X187 5120-01-335-8291 .255 .400    
M22520/10-100 X515 5120-01-335-8272 Terminal/Splice Crimp 12-10 AWG      
M22520/10-101 X511 5120-01-335-8273 Terminal/Splice Crimp 26-14 AWG      
M22520/10-102 X525 5120-01-335-8274 Terminal/Splice Crimp 26-24 AWG      
M22520/10-103 X527 5120-01-335-8275 Splice Crimp 16-12 AWG      
M22520/10-104 X528 5120-01-335-8276 Splice Crimp 26-16 AWG